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How SMC supports the protein industry

Solutions to improve the protein production performance

From extreme temperatures to daily washdown requirements, the protein sector is one of the harshest industrial environments for both people and machinery. To thrive in these demanding conditions, you need a highly skilled workforce and top-tier engineered equipment.

At SMC, we understand the challenges of the protein industry. We have engineered solutions that meet the rigorous demands of the protein sector, helping you achieve peak performance while safeguarding food safety.

 

At SMC, we are familiar with the complex regulations of the protein industry. We can advise you on the best products for your specific needs, considering factors such as:

Protein industry related information

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In the changing world of the protein industry, manufacturers must comply with food safety, increase productivity, and be more sustainable. By combining safety plans like HACCP with modern equipment and focusing on saving resources, the industry is leading the way in setting new standards for safety, efficiency, and being eco-friendly.

Steve Arnold | Food Standards Manager, Europe & US

Hygienic & clean design

Following the GFSI's (Global Food Safety Initiative) recent introduction of Scope J1 and J2, hygienic design is a top priority for OEMs and end-users. SMC's hygienic solutions go beyond compliance, lowering the total ownership cost of your machinery and your environmental impact. Our hygienic product line follows strict hygienic design principles to prevent bacteria build-up and enable efficient cleaning.

Hygienic & clean design

Materials of construction

Choosing the right construction materials significantly impacts your Food Safety Management System. SMC uses high-quality materials to ensure component longevity and minimise contamination risks.

Materials of construction

Air quality

Compressed air, often overlooked as a utility, plays a vital role in food manufacturing. Recent GFSI updates are prompting stricter audits of air quality at the point of use. Our HF1 and HF2 air filtration sets guarantee clean, dry, oil, and bacteria-free compressed air, exceeding ISO 8573-1 requirements.

Air quality

Ingress Protection

Protein production is a brutal environment for machinery. Constant exposure to washdowns and airborne contaminants can easily wear down unprotected equipment. That's why SMC prioritises high Ingress Protection (IP) ratings in our automation solutions. SMC's IP69K-rated JSY5000-H hygienic valves eliminate the need for external stainless steel control cabinets, reducing costs and footprint.

Ingress Protection

EHEDG certification

EHEDG (European Hygienic Engineering Design Group) certified products provide the highest level of hygienic design assurance in food processing. Our KFG2H-E EHEDG certified pneumatic fittings promote thorough cleaning and minimise bacterial growth, thus providing you with unmatched confidence in food safety.

EHEDG certification

Regulatory compliance (FDA and EU 1935/2004)

Food safety regulations are paramount. At SMC, we ensure compliance with strict standards like the US FDA's Title 21 177 and EU 1935/2004 regulations. Our HF range utilizes NSF-H1 approved grease, and many SMC seals and gaskets are manufactured using FDA and EU 1935/2004 approved materials. This way you can be confident that there will be no will be no contamination risk to your food products or food packaging from our equipment.

Regulatory compliance (FDA and EU 1935/2004)

HACCP monitoring

HACCP (Hazard Analysis & Critical Control Point) is a mandatory and vital part of any Food Safety Management System to prevent or mitigate any potential food safety issues during food production caused by chemical, physical, microbiological or allergen contamination. SMC's pressure sensors remotely identify when point-of-use air filters need replacement, ensuring clean air and simplifying HACCP compliance.

HACCP monitoring

Frequently asked questions about automation solutions for the Protein industry

What types of protein production processes can SMC solutions support?

SMC solutions are designed to support a wide range of protein production processes, including meat, poultry, seafood, dairy proteins, and plant-based protein manufacturing. Their automation components can be applied across processing, portioning, packaging, and auxiliary systems where hygiene, reliability, and repeatability are critical.

How can automation help reduce downtime in protein processing facilities?

Automation helps minimise downtime by enabling predictive maintenance, faster cleaning cycles, and improved component durability. By combining hygienic design with monitoring technologies, manufacturers can identify performance deviations early and service equipment before failures disrupt production.

Why is equipment lifecycle cost important in the protein industry?

In protein processing, equipment is exposed to frequent washdowns, chemicals, and temperature fluctuations. Selecting components with longer service life reduces replacement frequency, unplanned stoppages, and maintenance labour, resulting in a lower total cost of ownership over the machine’s lifetime.

How does SMC’s hygienic automation contribute to sustainability goals?

SMC’s hygienic automation supports sustainability by helping protein manufacturers clean equipment more efficiently during frequent washdowns. By applying hygienic design principles that reduce soil build-up and improve cleanability, cleaning cycles can be shortened and typically require less water and fewer harsh chemicals. This helps reduce environmental impact while maintaining high food safety and hygiene standards in demanding production areas.

Can automation systems support compliance audits and inspections?

Yes. Automation components equipped with monitoring and diagnostic capabilities provide traceable data that supports audit readiness. This helps manufacturers demonstrate control over critical parameters during internal reviews, third-party audits, and customer inspections.

How does monitoring compressed air systems improve food safety?

Monitoring compressed air systems helps ensure consistent air quality at the point of use. Early detection of filter clogging or pressure loss prevents contamination risks and supports preventive maintenance strategies that align with food safety management systems.

How can automation solutions improve Overall Equipment Effectiveness (OEE) in the protein industry?

In protein production, OEE is often impacted by frequent sanitation stops, harsh washdown conditions, and strict quality controls that leave little tolerance for variability. Automation can improve OEE by keeping equipment running consistently between cleaning cycles, reducing unplanned stoppages caused by moisture or contamination-related wear, and supporting stable, repeatable handling that protects product quality. When monitoring is used to spot issues early—such as drops in air pressure that affect actuation—maintenance can be planned around production schedules, helping processors minimise downtime, reduce rework, and maintain throughput across shifts.

Are SMC solutions suitable for retrofitting existing protein processing equipment?

Yes. Many SMC automation and air preparation solutions can be integrated into existing machinery. This allows manufacturers to upgrade hygiene, monitoring, or efficiency without the need for a complete machine redesign.

Do you have other questions about automation solutions for the Protein industry?

Ask our experts today!