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IZSW10 – IP66-equivalent bar ionizer

Reliable, high-speed static neutralisation for washdown and dusty industrial applications

Static electricity causes defects, contamination, misalignment and downtime across many industries. In harsh environments, conventional bar-type ionizers often struggle to operate reliably due to water, dust and contamination.

Manufacturers need a static control solution that works reliably where others fail.

Why static control fails in harsh environments

Many industrial applications require static neutralisation in environments that are regularly washed down or exposed to dust. Conventional bar ionizers are typically limited to low IP protection levels, making them unsuitable for these conditions.

As a result, manufacturers face frequent failures, unstable performance and increased maintenance effort – all of which negatively affect productivity and product quality. Washdown-ready refers to suitability for installation in equipment that is regularly washed. The ionizer is not intended to operate while being directly washed with water.

The industry needs a bar-type ionizer that:

  • Operates reliably in washdown and dusty environments
  • Removes static quickly, even from a distance
  • Maintains stable ion balance over time
  • Reduces maintenance and total cost of ownership.

IZSW10 Series – Designed for reliable static control

The IZSW10 series bar-type ionizer meets the demand for reliable static neutralisation in harsh environments. With protection equivalent to IP66, selectable ionization modes and improved performance using air purge, IZSW10 opens new application possibilities, especially in food processing and pharmaceutical production.

IZSW10 Series

IZSW10 Series

Washdown-ready. Rapid removal. Powerful reach.

Key benefits:

  • Protection rating equivalent to IP66
  • Rounded design that prevents liquid accumulation
  • High-speed and long-distance static neutralisation using air purge
  • Selectable DC and dual AC ionization modes
  • Replaceable emitter cartridges
  • Integrated controller with auto balance and averaging function.
Discover the full technical specifications of IZSW10

Designed for real-world environments

Static neutralisation of packaging films

Application context:
Form-fill-seal (FFS) machines, pillow packaging systems, and high-speed food packaging lines, especially in environments requiring frequent washdown and hygiene compliance.

Challenge:
Packaging films such as PE, PET or multilayer laminates accumulate static charge at high speeds, leading to dust attraction, film sticking, and misalignment during sealing and cutting. This can result in seal defects, contamination risks, and reduced machine efficiency.

How IZSW10 helps:
Provides fast, long-distance static neutralisation with air-assisted ion delivery, IP66 washdown protection, and flexible AC/DC modes for reliable packaging film handling.

Static neutralisation in film unwinding and transport

Application context:
Roll-to-roll processes, labelling lines, and continuous web handling systems in packaging, converting, and printing applications.

Challenge:
Electrostatic charge generated during unwinding and transport causes web instability, sticking, and dust attraction, leading to quality defects and process interruptions.

How IZSW10 helps:
Delivers consistent long-range ionisation with air-assisted discharge, enabling reliable static control in continuous web handling systems with regular cleaning requirements.

 

Static control in film-moulded goods

Application context:
Thermoforming machines and tray production lines in the food and pharmaceutical industries, where consistent part handling and hygiene are critical.

Challenge:
Electrostatic charge causes formed parts to stick to moulds or conveyors, leading to misfeeds, handling issues, and increased risk of particle contamination.

How IZSW10 helps:
Provides stable ion balance with selectable DC or Dual AC modes and IP66 protection, ensuring reliable static control in dusty and wet thermoforming environments.

Industries that require robust, wash-down ready static control

Our IP66 bar ionizer is engineered for environments where hygiene, moisture resistance, and reliable static control are essential.

Food

Food
Life Science

Life Science
Packaging

Packaging
Get your own application

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SMC, a global leader in pneumatic and electric automation, provides smart, safe and efficient solutions to manufacturers worldwide.

Simplify static control, improve reliability and reduce maintenance with IZSW10.

Contact SMC Expert

Do you have any questions about the IZSW10? Find all your answers here.

What is a washdown-ready bar ionizer and where can it be used?

A washdown-ready bar ionizer is designed to be installed in environments where equipment is cleaned with water or exposed to dust. It is not intended to operate while being directly washed.

The IZSW10 has protection equivalent to IP66, allowing installation in washdown machinery and dusty areas such as food processing, pharmaceutical production and packaging equipment.

How can static electricity be removed quickly and at long distance?

High-performance bar ionizers use an air purge function to transport ions towards the charged surface. In the IZSW10, this significantly reduces discharge time and increases effective working distance, enabling fast and stable static neutralisation even when the ionizer cannot be installed close to the workpiece. 

What is the difference between DC and Dual AC ionization modes?

DC mode provides strong, directional ion output for rapid static neutralisation. Dual AC mode alternates polarity to achieve even and stable neutralisation, making it suitable for applications requiring consistent ion balance over time. With the IZSW10, you can select either mode depending on your application needs.

How can maintenance be reduced on bar-type ionizers?

Bar ionizers with replaceable emitter cartridges, averaging functions and maintenance detection outputs help minimise downtime and service effort. The IZSW10 combines these features to reduce maintenance frequency, extend service life and lower total cost of ownership.