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High-durability pneumatic components for industrial automation

Are constant machine breakdowns and high maintenance costs cutting into your productivity?

In today’s demanding industrial environments, unplanned maintenance isn’t just an inconvenience — it’s a significant barrier to productivity and profitability. Many companies still face:

  • Frequent machine failures
  • Unexpected breakdowns
  • Operational downtime that delays delivery schedules

These challenges drive up labour and spare parts costs, reduce energy efficiency, and compromise output quality.

When standard pneumatic components are used in unsuitable or harsh environments — especially those with dust, powder, or abrasive particles — they wear out quickly. This leads to constant replacements, increased maintenance budgets, and reduced Overall Equipment Effectiveness (OEE).

Even with preventive or predictive maintenance systems in place, performance often degrades before intervention is triggered.

In a competitive market where uptime and efficiency are vital, average durability is no longer enough. You need components that are designed to withstand demanding conditions — ensuring long-term reliability and cost savings.

Discover how SMC increases OEE with long-life automation components

What if you could minimise maintenance from the beginning by selecting components designed to last?

With SMC’s High Durability Solutions, you can! 

Designed for demanding industrial applications, these long-life automation components are engineered to resist wear and contamination — delivering consistent performance, even in dusty or abrasive environments.

By upgrading to SMC’s high-durability solutions, you gain:

  • Reduced maintenance costs thanks to fewer replacements & repairs
  • Maximised uptime and improved Overall Equipment Effectiveness (OEE)
  • Enhanced energy efficiency and production stability
  • Reliable operation under tough environmental conditions, from dust-heavy sites to continuous-operation lines

Whether you’re managing standard operations or pushing machinery in harsh settings, SMC’s long-life automation components help you increase uptime, reduce cost of ownership, and optimise plant performance.

With SMC’s high-durability range you’re not just upgrading components — you’re investing in long-term operational excellence.

Discover how long-life cylinders helped a plant boost operational availability

When it comes to industrial performance, real-world results matter. Across sectors, manufacturers who switched to SMC’s high-durability components already benefit from improved Overall Equipment Effectiveness (OEE), fewer breakdowns, and measurable long-term cost savings.

Real-world examples

Why choose SMC for durable, high-performance automation solutions?

When you choose SMC, you choose global reliability, precision engineering, and sustainable innovation — all designed to improve your operational uptime.

What sets SMC apart:

  • Global continuity & logistics: Our robust international supply network ensures consistent availability — even in times of disruption.
  • Precision engineering: Built to deliver long-lasting performance and meet stringent international quality standards.
  • Sustainable innovation: We prioritise energy-efficient, lightweight, and compact designs, using compressed air to reduce your environmental footprint.
  • Reliable technical support: With 2,100 engineers across five global technical centres (including Germany and the UK) and over 7,000 sales experts across 80 countries, SMC offers local support backed by global strength.
  • Certified quality & proactive contingency planning: Our Business Continuity Plan (BCP) ensures up to 90% product recovery within two weeks of a disaster.

Whether upgrading a single line or overhauling your reliability strategy, SMC provides the high-durability components and technical expertise to support your success.
 

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Ready to reduce MRO costs and improve your plant’s OEE?

Contact an SMC expert now.

Frequently asked questions about SMC high-durability cylinders

How are XB24 and XC4 long-life cylinders different from standard cylinders?

SMC’s XB24 and XC4 cylinders feature specialised surface treatments and improved sealing for greater wear and corrosion resistance. 

  • XB24: Best for standard industrial environments with high durability demands.
  • XC4: Optimised for dusty and abrasive settings (e.g., ceramics, packaging, metalworking), resisting particle intrusion and contamination.

Can I replace my existing cylinders with XB24 or XC4 models without modifying my setup?

In most cases, yes. Both XB24 and XC4 are built with standardised mounting dimensions. This makes them drop-in replacements, meaning you can upgrade durability without reworking your machines. 

How do high-durability components affect my Total Cost of Ownership (TCO)?

While the initial cost of high-durability components may be slightly higher, they offer significant savings in:

  • Maintenance labour
  • Spare parts inventory
  • Unplanned downtime
  • Lifecycle cost

Over time, this results in  a lower TCO and higher production value. 
 

 

Download our free guide. 

Apply High Durability Solutions with SMC

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