By Danilo Giordana, Energy Efficiency Project Manager, SMC Italy
Such is the evolutionary rate of change in modern manufacturing that failing to keep pace with the industry’s shift to digitalisation – and its associated efficiency and productivity benefits – can prove extremely costly. But where to begin? Most professionals in this space point to data collection as the first step, because subsequent data analysis can support the adoption of predictive maintenance strategies, better decision-making and continuous process improvements. However, it is only possible to fulfil this ambition by adopting the optimal sensor for the application.
By Oliver Prang, Expert Digital Business Development, SMC Germany
Predictive maintenance has very much become an industry buzzword in recent decades as factories try to drive down their capital equipment TCO (total cost of ownership) by preventing failures and downtime in a ‘just-in-time’ way. Many wrongly assume that implementing a predictive maintenance strategy entails a complete overhaul of operations, but in reality, taking a few small steps can make a big difference to machine uptime and OEE (overall equipment effectiveness). To ensure success, it is advisable to engage with a trusted technology partner. For SMC, a global leader in pneumatic control solutions, the ‘P’ in predictive maintenance should stand for ‘progress’ not ‘pain’.
By Marcus Mazetti, Global Account Manager, SMC Sweden
Once the preserve of high-volume operations at automotive plants, we’re today finding that robots are infiltrating all sectors of the commercial world. Even beyond traditional manufacturing, inspection and packaging operations, we see robots fulfilling tasks that extend from mining and space exploration, through to surgery and laboratory research, and even fruit picking. With such a vast repertoire of applications, the robots of today need one principal attribute: flexibility. Much of this flexibility comes courtesy of the end-of-arm tooling (gripper), which means there are many factors to bear in mind when selecting a gripper technology supplier, not least breadth of portfolio, proven customisation capabilities and high levels of customer support.
By Andrea Trifone, Cobot project leader, SMC Italy
While robotics led the way for the rapid growth of automation, we see cobots as the democratisation of robotics technology. They eliminate the cost and complex programming that robots usually require while providing much greater flexibility.
By Roy Schep, Manager Energy Efficiency, SMC Netherlands
OEMs traditionally design their pneumatic machinery and equipment for an operating pressure of 7 bar. However, by reducing this to 4 bar, I know from experience that end users can cut their energy costs by up to 29% in some instances, creating a powerful USP for the OEM. To help achieve such a desirable outcome, increasing numbers of OEMs are engaging with our team of experts here at SMC, who can offer both the know-how and products to turn this concept into reality.
By Andy Still, Industry Projects Manager, Energy, Europe
The subject is more than serious. Pneumatic equipment accounts for about 20% of all factory power consumption and there is a proven way to improve energy efficiency: reduce the operating pressure. SMC explains how companies can achieve this objective and thus fall in line with manufacturing’s most important current trend.
By Irina Hermann, Product Manager, SMC Germany
We all know that the centrepiece of any vacuum system is the application and system layout, typically involving the method of vacuum generation, and thus whether you use ejectors or pumps to generate the negative pressure and transfer the workpieces. However, there are many more important system components which, if overlooked, could mean that your vacuum handling unit fails to perform at its optimum level.
By Martina Höller, Electrical technology product manager CEE, SMC Austria
With energy prices surging across Europe, efficiency has become a high priority for all manufacturing and process plants using vacuum handling systems. Fortunately, based on decades of experience and know-how, SMC can outline four simple ways that you can reduce the energy consumption of your vacuum system. Using less energy per lift/transfer will provide a direct contribution to your bottom-line profitability while simultaneously supporting industry’s drive to net-zero carbon emissions.
By Mark Brinsley, Sales Engineering Group; Air and Fluid Equipment, SMC UK
Even though almost all factories have air preparation systems to protect their pneumatic equipment, the subject is still not so well known, and it hides some interesting aspects and optimization. One of the key questions is how prepared should my compressed air be? There is not one simple answer to this question, because compressed air quality depends on a myriad of variables, such as the air quality coming in (from the compressor), the air quality requirements in the end-of-line applications, the process or industry requirements or even the position of the filtration units. With all these uncertainties, SMC, an Expert in air treatment, will be able to support you.
By Axel Delsaux, Product Marketing, SMC France
Dew point can be an overwhelming term, but put simply, it is the temperature at which water becomes visible. The water droplets that you can see in your cold drink derive from the dew point.
By Max Lemacon, Team Manager Life Science, SMC France
Design engineers at OEMs serving the life-science sector are starting to acknowledge the significance of thermal management in the drive to create quicker and more precise laboratory equipment. After all, let’s not forget that chemical reaction rates are generally proportional to temperature, while lab technicians can also increase the working time or shelf life of samples and reagents by maintaining the substance within its optimal temperature range. Of course, delivering this capability in a reliable and cost-effective way is the real challenge, which is why companies are increasingly calling upon our expert team of engineers here at SMC.
By Philippe Pinto – Industry Manager Life Science, Europe
Who has not heard about the PCR test? In vitro diagnostics (IVD) in general and analyser in a more specific sense, have always played a key role in society as they are non-invasive tests performed on biological samples (for example blood, urine or tissues) to diagnose or exclude diseases. Covid-19 has put IVD in the spotlight and diagnostic tests are, unfortunately a normal part of our daily conversations. The professionals in IVD already knew that an early diagnosis can make the difference; that the right diagnosis can make the difference. Now we all know. In this context it is no wonder that a key target for IVD in general, and analysers in particular is for them to provide fast results as well as accurate ones. Appropriate fluid handling of these techniques plays a fundamental part in achieving the desired speed and accuracy. As fluid handling involves many critical components interrelating together, it is vital to involve a skilled partner able to supply proven solutions for the entire system, at early stages of development. And that´s SMC.
By Jorge Salgado, Food & Packaging Industry Manager, SMC Spain
The trend is clear, and there is no going back. Consumer environmental and sustainability concerns, in terms of plastic pollution and the rise of Circular Economy principles consciousness compel the packaging industry towards a more ethical packaging. This means using material easier to recycle like monolayer plastic or paper and reducing the quantity of material used. Moving towards sustainable packaging brings technical challenges to packaging machines. Furthermore, ensuring higher sustainability goes through higher efficiency. How? Keep on reading.
By Paolo Tornavacca, Client Group Manager, SMC Italia
Refining is arguably the most important process in chocolate production as it determines the consistency and texture of the final product. We know from experience that only by using high-quality, high-performance industrial control and automation solutions, backed up with global support on a local level, will builders of chocolate refining machinery succeed in gaining market share.
By Diego Mirabelli – Industry Manager Food, Europe
Between 2020 and 2027, the food processing market is expected to grow with a compound annual growth rate (CAGR) of 6.04% according to Verified Market Search. The industry will have to increase its productivity while simultaneously dealing with a lack of workers and cost pressure.
As most automation companies are focused on machine builders, SMC is differentiating itself by being present with the food manufacturers on their factory floor in order to identify the food industry’s most pressing challenges and help to overcome them. In order to improve their productivity, factories must reduce downtime, implement more automation and improve energy efficiency, machine safety and hygiene.